Finding the right industrial coatings for your industry can be challenging, but it doesn’t have to be. At Coating Systems, we make it easy for manufacturers, engineers, and procurement specialists to find the coating solutions they need.
With over 50 years of experience, we understand that each industry faces unique challenges. Whether you need superior wear resistance or harsh chemical exposure, we’ve got you covered. Our expert team partners with you to deliver high-performance coatings. Our solutions protect your products, extend their lifespan, and ensure compliance with industry standards. Keep reading to learn how we can support your organization.
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The Unique Coating Needs of Every Industry
Industrial coatings are not one-size-fits-all. Each sector–from aerospace to agriculture–requires specialized solutions. The right solution depends on environmental conditions, compliance standards, substrate materials, and end-use cases.
For example, food processing facilities need FDA-compliant, non-stick coatings. Automotive manufacturers, on the other hand, require friction control and durability for safety-critical components.
At Coating Systems, we take a custom approach. We collaborate with your in-house teams to understand your operating environment, production needs, and performance goals. Then, our engineers recommend coatings designed to maximize protection, efficiency, and longevity for your specific application.
What to Consider When Choosing an Industrial Coating
There are a lot of factors to consider when choosing the right industrial coating for your products. Industrial coatings are applied in various ways to ensure effective application. Here’s what you need to know.
Substrate Material
- Metal: Requires corrosion protection, wear resistance, and sometimes, conductivity or EMI shielding.
- Rubber: Needs flexibility, chemical resistance, and in some cases, color-coding for easy identification.
- Plastic: May require anti-static coatings with UV resistance or surface modification to ensure adhesion.
Temperature Range and Wear/Friction
- Coatings must withstand the operating temperatures and mechanical stresses of your processes.
- High-temperature environments (like aerospace or chemical processing) need specialized, heat-resistant coatings.
- Moving parts or components subject to friction benefit from dry-film lubricants or PTFE-based solutions.
Regulatory Requirements
- FDA Compliance: Essential for food processing and packaging.
- MIL-Spec: Required for defense and aerospace applications.
- ISO Certifications: And any other standards relevant to your industry.
Volume and Part Complexity
If your business has a high product volume, automated processes like dip-spin coating might be ideal. Complex geometries may also require custom application techniques to ensure full coverage and optimal performance.
Industrial Coatings for Aerospace and Defense
The aerospace and defense sectors have extremely high standards for industrial coatings. Coatings for this industry need to withstand extreme temperatures, reduce friction, and comply with strict military specifications.
From temperature extremes to radiation, these parts need to withstand the most rigorous conditions. Here’s how Coating Systems delivers solutions engineered for toughness and durability.
High-Temperature, Low-Friction Coatings
Our coatings protect engine parts, fasteners, and structural components from heat, wear, and chemical attack. Specialized finishes, such as modified silicone alkyds and heat-resistant aluminized paints, can handle the most extreme temperatures:
- Up to 400°C (752°F) for consistent operation.
- Up to 600°F (316°C) for intermittent peaks.
This makes them ideal for jet pipes, engine housings, and exhaust systems. For sensitive electronics and composite materials, we offer custom coatings that provide thermal protection from cryogenic lows to sustained high temperatures.
PTFE and Dry Film Lubricants
PTFE-based and dry film lubricants reduce the friction between two surfaces that slide against each other, all without the need for a liquid oil medium. They’re excellent for moving parts such as actuators, bearings, and linkages. These self-lubricating coatings minimize wear, galling, and friction.
Many of our solutions meet or exceed aerospace quality standards such as AS9100:D, ISO 9001:2015, and Nadcap. They’re designed to protect aluminum, titanium, and magnesium from abrasion, corrosion, and hydrogen embrittlement.
MIL-Spec Options
We offer a full range of MIL-spec coatings for military and defense applications. This includes systems qualified to MIL-PRF-32239 and similar standards, ensuring compliance for both exterior and interior aircraft surfaces. These performance coatings are designed to resist weathering, fluid exposure (such as Skydrol, JP-8, and hydraulic fluids), and UV radiation. They also offer camouflage, gloss, or low-IR finishes as required by mission profiles.
Visual Inspection With 100% Accuracy (DOSS)
Precision is non-negotiable in aerospace and defense. That’s why we utilize visual inspection with Doss automation. This guarantees defect-free coatings for mission-critical applications. These automated visual inspection technologies ensure every coated component meets stringent quality and performance standards. This provides peace of mind for manufacturers and end users alike.
Food Processing and Packaging Coatings
Food and beverage manufacturers face stringent operational and regulatory challenges. Industrial coatings for this sector need to provide superior performance while also meeting strict safety standards.
- FDA-compliant, non-stick, food-safe coatings that prevent contamination and ensure food safety. These materials help prevent food, dough, or packaging materials from adhering to surfaces.
- PTFE, Halar®, and powder coating options that offer non-stick, chemical resistance, and durability. These materials are known for exceptional release properties, making them ideal for bakeware, conveyor belts, and food processing equipment.
- Easy-clean, corrosion-resistant surfaces that reduce downtime and maintenance costs, keeping production lines running smoothly. Frequent washdowns and exposure to moisture can lead to rust and bacterial buildup. With our coatings, you’ll maintain hygiene standards and enjoy consistent product quality.
Automotive Manufacturing and Transportation Coatings
The automotive and transportation industries demand coatings that deliver both performance and safety. Components are exposed to constant friction, vibration, and environmental stress, making the right industrial coatings essential for reliability and longevity.
Industrial Coatings for Seat Belts, Fasteners, and Brake Parts
We provide friction-modifying and anti-corrosive coatings specifically engineered for safety-critical parts. For example, our advanced seat belt coatings enhance webbing durability and ensure smooth retraction, while our brake part coatings offer superior resistance to heat, salt, and road debris.
Seat Belt Coating Case Study
A major automotive OEM partnered with Coating Systems to solve premature seat belt wear. Our custom PTFE-based coating reduced friction, extended service life, and passed all regulatory pull and abrasion tests, demonstrating our commitment to safety and innovation.
Dip Spin for O-Rings, Bolts, and High-Volume Runs
Our automated dip spin process ensures even, efficient coating applications for small, complex parts. O-rings, bolts, and fasteners all benefit from this type of coating. This method is ideal for high-volume production, providing consistent coverage and reducing material waste.
Industrial Coatings for Financial and Electronic Products
Financial and electronic products require coatings that combine durability, functionality, and aesthetics. These coatings must protect sensitive components, enhance branding, and ensure long-lasting performance in high-touch environments.
Coatings for Metal Credit Cards and ATM Machines
Our specialized coatings protect metal credit cards, ATM parts, and payment terminals from scratches, fingerprints, and corrosion. These finishes maintain a premium look and feel, even after repeated handling and exposure to harsh conditions.
Steel Credit Card Case Study
A leading financial institution sought a durable, visually striking finish for its new line of steel credit cards. Coating Systems developed a custom, wear-resistant coating that provided exceptional scratch resistance, magnetic compatibility, and a luxurious tactile experience, helping the client stand out in a competitive market.
Magnetic and Visual Properties
We offer coatings that maintain or enhance magnetic stripe readability and chip functionality, ensuring reliable performance in payment systems. Custom color and gloss options allow for unique branding and visual differentiation.
Branding and Durability Solutions
Our coatings can be tailored to match your brand’s identity, with options for matte, gloss, metallic, or textured finishes. These durable coatings resist wear, fading, and chemical exposure, ensuring your products look and perform their best throughout their lifecycle.
Agriculture, Chemical, and Heavy Equipment Coatings
Heavy-duty industries operate in some of the most demanding environments. The right industrial coating is essential for protecting assets and ensuring operational efficiency. Here’s how we support agriculture, chemical, and heavy equipment manufacturers.
Harsh Chemical Environments
Our coatings are engineered to resist degradation from fertilizers, pesticides, fuels, and industrial chemicals. This protection is critical for tanks, pipelines, and processing equipment used in agriculture and chemical processing.
Anti-Corrosion and Abrasion-Resistance
Our advanced anti-corrosion coatings include epoxy, polyurethane, and zinc-rich primers. They shield metal surfaces from rust and oxidation. For high-wear areas, our abrasion-resistant coatings extend the life of plows, blades, and conveyors.
Long-Wear Coatings for Machinery and Tools
Our heavy-duty coatings are designed to withstand repeated impact, friction, and exposure to the elements. Whether you need to protect tractor components, mining equipment, or industrial mixers, our solutions keep your equipment in top condition.
Discover Coating Systems’ Industry-Leading Coating Solutions
Coating System has been a trusted partner for a range of brands, including regulated and high-performance industries, for over half a century. Our team delivers:
- Effective Application: We apply coatings tailored to meet any commercial and industrial use on customer-supplied components.
- Custom Formulation: Whether your focus is durability or unique functional properties, we’ll help you find the right custom option.
- Quick Turnaround: Streamlined processes and state-of-the-art equipment ensure reliable delivery, no matter your project size.
- Expert Guidance: We work side-by-side with your team to identify the best solutions and optimize your operations.
- Proven Track Record: Our coatings are trusted by leading manufacturers in aerospace, automotive, food processing, and more.
Industrial Coating FAQs
Q: What are industrial coatings?
A: Industrial coatings are specialized films applied to surfaces to protect against corrosion, wear, chemicals, and environmental damage. They also enhance properties like lubricity, non-stick, and aesthetics.
Q: How do I choose the right industrial coating?
A: Evaluate your substrate, operating environment, regulatory requirements, and desired properties. Consult with experts like Coating Systems to determine the best fit for your application.
Q: Are your coatings compliant with industry regulations?
A: Yes. We offer FDA-compliant, MIL-spec, and ISO-certified coating applications tailored to your industry’s needs.
Q: Can you handle high-volume or complex parts?
A: Absolutely. Our advanced equipment and custom processes ensure precise, efficient coating for any volume or complexity.
Q: How quickly can you deliver?
A: We pride ourselves on fast turnaround times without sacrificing quality. Contact us for a custom quote and timeline.
Get Expert Guidance for Your Industry’s Toughest Challenges
Ready to find the right industrial coating for your business? Reach out to Coating Systems for custom solutions and a partnership that protects your products.